Chapter 10. System Power

The following sections in this chapter describe the function and physical components that make up the power system for the SGI Origin 3000 series of server products:

Overview of the Power System

This section describes the power devices in a tall rack and a short rack for an SGI Origin 3000 series servers.

Tall Rack Power Devices

The power devices in a tall rack for the SGI Origin 3000 series servers shown in Figure 10-1 illustrate the following items:

  • Power bay(s). Each power bay contains four 950 W hot-swappable power supplies, which are connected to a power bus. The power bay has the following connectors on its rear panel:

    • Six input power connectors (one per power supply bay) that connect each power supply that corresponds to the individual power connector to a power receptacle through the power distribution units (PDUs).

    • Eight output connectors to connect to an individual brick's PWR (power) connector and provide power to the brick. These output connectors also connect to the L2 controller's power connector to provide power to the L2 controller. Each power supply provides power to all eight output connectors.

    • Fault Reset Switch that is used to reset the power bay.


      Note: The D–brick has two power supplies of its own. Because these power supplies require 220 VAC, they bypass the power bays, which only provide 12 VDC and 48 VDC, and connect directly to a 220 VAC power receptacle through a PDS.



      Warning: To avoid personal injury and damage to the server system, only a qualified SGI system support engineer (SSE) can add, remove, replace, or service the power bays and power supplies. Contact your service provider for assistance.


  • One or two PDUs depending on the number of power bays. (Each power bay requires four connections, one per each power supply.) The PDU can be single-phase or three-phase. The single-phase PDU, which supports one power bay, has one opening with six cables to connect to the power bay. This PDU has two input power-plug cables, a single outlet connector, and a circuit breaker switch.

    The three-phase PDU, which supports two power bays, has two openings, and each of these has six cables to connect to the two power bays. This PDU has one input power-plug cable, a single outlet connector, and a circuit breaker switch.

    If you have two PDUs, they are located one above the other. The PDUs are located on the left side of the rack as you face the rear of the rack. The PDUs connect directly to a wall power source.

  • Cabling to interconnect the PDUs to the input power connectors on the power bay, and cabling to connect the individual bricks to the output connectors on the power bay.


    Note: Although you may have only four power supplies in the power bay that require power, make sure that all the PDU cables are connected to the power bay input power connectors.


    Figure 10-1. SGI Origin 3000 Series Power System (for Tall Racks)

    SGI Origin 3000 Series Power 
System (for Tall Racks)

Short Rack Power Devices

The power devices on a short rack used to house the SGI Origin 3200 server (shown in Figure 10-2) include the following items:

  • Power bay. The SGI Origin 3200 that is housed in a short rack, can have only one power bay. Although each power bay can contain up to six 950 W hot-swappable power supplies, only three are required for the SGI Origin 3200 server. These power supplies connect to a common output power bus of the power bay. The power bay has the following connectors on its rear panel:

    • Although the power bay has six input power connectors, only three input power connectors (slots 4, 5, and 6 - one per power supply) connect each power supply that corresponds to the individual power connector to a wall power source through the power distribution strip (PDS).

    • Eight output connectors to connect to an individual brick's PWR (power) connector and provide power to the brick. (Each power supply provides power to all eight output connectors). These output connectors also connect to the L2 controller's power connector to provide power to the L2 controller. The L2 controller is optional on a short rack.

    • Fault Reset Switch that is used to reset the power bay.


      Warning: To avoid personal injury and damage to the server system, only a qualified SGI system support engineer (SSE) can add, remove, replace, or service the power bays and power supplies. Contact your service provider for assistance.


  • One power distribution strip (PDS). Any three of the six outlet connectors (the six topmost connectors on the PDS) can be used to connect to the leftmost input power connectors (slots 4, 5, and 6 [see Figure 10-3] to which power supplies are connected) on the power bay. The bottom-most connector on the PDS connects to the wall power source.

  • Cabling to interconnect the PDS to the input power connectors on the power bay, and cabling to connect the individual bricks to the output connectors on the power bay.

    Figure 10-2. SGI Origin 3000 Series Power System (for Short Racks)

    SGI Origin 3000 Series Power 
System (for Short Racks)

Power Bay Front Panel, Internal Components, and Functional Description

The short rack is shipped with one power bay; the tall rack is shipped with either one or two power bays, depending on the configuration.

Each power bay monitors, controls, and supplies AC power to as many as six hot-swappable power supplies that can be inserted into the power bays. When inserted into the power bay, these power supplies make up the power bay's front panel. Figure 10-3 shows six power supplies installed in the power bay and their numbering.

Figure 10-3. Power Bay Front Panel

Power Bay Front Panel

Figure 10-4 shows front and rear views of one of the power supplies that are installed in the power bay:

Figure 10-4. Front and Rear Views of Power Supply

Front and Rear Views of Power Supply

The input and output power connectors shown in the rear view of the power supply interconnect with the power bus located inside the power bay.

The LEDs and fans shown on the front view of the power supply become the LEDs and fans of the power bay's front panel.

Power Management Card

The power bay's power management card, which connects to the power bay motherboard, is the control system for the power bay. The power management card, which provides a communication link between the power supplies and the power bay, contains the logic that powers on and powers off the power supplies and power bay ports, and monitors faults.

The power management card also contains a serial ID EEPROM that indicates the model and serial number of the unit and other information about the unit's capabilities and configuration. The L1 controller of a connecting brick reads this information via a serial bus (RS-422), which is part of the DC power cable.

Power Supply LEDs

Each power supply has three LEDs:

  • Power

  • Predictive fail (PFAIL)

  • Power supply fail (FAIL)

Table 10-1 lists conditions of the power supplies and the corresponding states of the LEDs.

Table 10-1.  Power Supply LED States

Condition

Power (Green)

PFAIL (Amber)

FAIL (Amber)

AC voltage not applied to all power supplies

Off

Off

Off

AC voltage not applied to this power supply

Off

Off

On

AC voltage present; standby voltage on

Blinking

Off

Off

Power supply DC outputs on

On

Off

Off

Power supply failure

Off

Off

On

Current limit reached on 48 VDC output

On

Off

Blinking

Predictive failure

On

Blinking

Off


Power Supply Fans and Airflow

Each power supply has two fans that move air from the front of the rack to the rear of the rack (see Figure 10-4). Blanking panels cover unoccupied spaces in the bay and must be present to prevent foreign objects from entering the power bay.

Power Supply Configuration

Each power bay contains either three or four distributed power supplies. The power bay supplies AC voltage to these power supplies and also monitors and controls the power supplies.

Each distributed power supply inputs the single-phase AC power can output 950 W at 48 VDC. The outputs are bussed together to provide a maximum of 3,800 W of available power in an N+1 redundant configuration, which means you have one additional 950 W power supply for reserve. This additional 950 W reserve power supply means that if you lose any one power supply, you still have enough power to power your system.

The number of power supplies in a power bay depends on the electrical requirements of the bricks in the rack. A minimum of two power supplies must be present per system at all times to provide standby 48 V power. A minimum of two supplies must be present to provide the N+1 redundant configuration. For example, a system with four C–bricks (which require a total of approximately 1232 W) and one R–brick (which requires approximately 60 W) would require three power supplies (two power supplies plus one redundant power supply, which together produce 2850 W).

VRM and DC-to-DC Converter Interactions with Power Bay

The voltage regulator modules (VRMs) and DC-to-DC converters in each brick receive 48 VDC from the power bay and convert it to the voltage levels required by the brick components.

When the power bay receives power from the PDU or PDS and the 12 V enable for the brick is on, the power bay powers on the L1 controller by supplying a 12 V standby voltage to the brick. The L1 controller signals the power bay to supply the 48 VDC to its brick if the brick is enabled.

You can enable a brick by pressing the On/Off switch (brick reset button), located below the L1 display, or by entering a console command. The power bay does not supply the 48 VDC to the brick until the L1 controller signals it to do so. (Unlike the L1 controller, the L2 controller receives the 48 VDC from the power bay immediately.)

When the brick receives the 48 VDC, the L1 controller controls the application of the 48 VDC to the VRMs and DC-to-DC converters within the brick. The VRMs and DC-to-DC converters convert the 48 VDC to the voltage levels required by the brick components.

Power Bay Rear Panel Connectors and Fault Reset Switch

Besides the power supplies and the power management card, the power bay contains the following input and output connectors as shown in Figure 10-5:

  • Six input power connectors. These six input power connectors (one per corresponding power supply) connect the individual power supply to a power receptacle through the power distribution units (PDUs) or power distribution strips (PDSs). (Each power supply in the power bay gives power to each of the power bay's eight output connectors.)

  • Eight output connectors. A power cord connects an output connector to a brick. This connection provides 48 VDC and 12 V standby voltage and monitoring signals to the brick. The L2 controller also connects to these output connectors.


    Note: If you have two power bays in an SGI Origin 3400 server rack enclosure, the L2 controller is connected to the uppermost power bay. If you have two power bays in an SGI Origin 3800 server rack enclosure, the L2 controller is connected to the lowermost power bay.


  • Fault Reset Switch. Use this switch to reset the power bay.


    Note: The D–brick has two power supplies of its own. Because these power supplies need 220 VAC, they bypass the power bay, which provides 12 VDC and 48 VDC, and connect directly to a PDS outlet connector.



    Note: The L1 controller of a connecting brick can monitor the status of the power bay; however, it cannot control the power bay.


    Figure 10-5. Rear View of Power Bay

    Rear View of Power 
Bay

Power Distribution Units (PDUs)

Each tall rack enclosure is shipped with either one or two single-phase PDUs or one three-phase PDU. Table 10-2 describes these PDUs.

Table 10-2. Power Distribution Units

Phase Type

Voltage

Country Standard

Number of Wall Outlet Connectors

Number of Output Power Cables to Power Bay

Single-phase

200-240 VAC

North America/Japan

2 per PDU

6 connectors

Three-phase

200-240 VAC

North America/Japan

1 per PDU

12 connectors

Single-phase

200-240 VAC

International

2 per PDU

6 connectors

Three-phase

400 VAC

International

1 per PDU

12 connectors


Power Distribution Strips (PDSs)

All I/O rack enclosures and compute rack number 001 enclosures come with a PDS. Table 10-3 describes these PDSs.:

Table 10-3. Power Distribution Strips

Voltage

Country Standard

Number of Wall Outlet Connectors

Number of Connectors to Power Supplies in Power Bay

200-240 VAC

North America/International

1 per PDS

3 connectors


Cabling

You need the following cables to enable the SGI Origin 3000 servers' power system:


Warning: To avoid personal injury or damage to your system, all cabling is done by an SGI system support engineer (SSE).


  • Cables that connect the PDU to the input connectors on the power bay. One cable is needed for each of the six input connectors that has a power supply inserted in the location that corresponds to the position of the connector.

  • Cables to connect the eight output connectors on the power bay to the PWR (power) connectors on the individual bricks.

  • A cable to connect the L2 controller power connector to one of the eight output connectors on the power bay.

  • A Y cable to connect the two power bays that reside in the D–brick to a PDS outlet connector (220 VAC).


    Note: If you have two power bays in an SGI Origin 3400 server rack enclosure, the L2 controller is connected to the uppermost power bay. If you have two power bays in an SGI Origin 3800 server rack enclosure, the L2 controller is connected to the lowermost power bay.